If someone looks for Power Factor (p.f.) value in a UPS data-sheet, he will find two values: input and output.
What do they mean? Isn’t the load that defines the p.f.?
Focusing on the IT loads even if the concept is general, the first thing to understand is that the server is the load for the UPS and the UPS is the load for the utility. Therefore the input p.f. represents the the way the UPS affect the utility and allows to chose properly cables, breakers, PDU, etc.
An example can clarify the concept. Let’s compare two three-phase UPSs with input p.f. 0.99 (1.) (IGBT technology) and p.f. 0,68 (2.) (six pulse SCR rectifier) both in the worst condition for the mains, discharged batteries, supplying a 180 kW p.f. 0.9 load. Neglecting for a moment the efficiency it gets:
- Pn=180kW, Sn=180kW/0.99=182kVA, I=182kVA/(400Vx√3)= 262A;
- Pn=180kW, Sn=180kW/0.68=265kVA, I=265kVA/(400Vx√3)= 382A.
In the second case a p.f. compensator banks is needed increasing the plant cost.
Please, notice the the use of the UPS 1. gives benefits even comparing with the load directly connected to the facility:
Load: Pn=180kW, Sn=180kW/0.9=200kVA, I=200kVA/(400Vx√3)=288A.
Then, what does the UPS output p.f. mean?
It is the the p.f. of the load that the UPS can supply without derating. Consider that both the UPS output limits kVA and kW can not be exceeded and that the output p.f. is given by the ratio kW/kVA.
In this case two examples are necessary.
Example 1
Load 180kW p.f. 0.9 (Sn=200kVA)
Output p.f. 0.9 for UPS 1. and 0.8 for UPS 2.
- Pn=180kW, Sn=180kW/0.9=200kVA
- Pn=180kW, Sn=180kW/0.8=225kVA
In case 2. a bigger UPS is requested to supply with consequent cost increase.
Example 2
Load 180kW p.f. 0.8 (Sn=225kVA)
Output p.f. 0.9 for UPS 1. and 0.8 for UPS 2.
- Pn=180kW, Sn=180kW/0.9=200kVA
- Pn=180kW, Sn=180kW/0.8=225kVA
In case 1. the UPS is overload and after few minutes it would switch to bypass load supply. This happens because the UPS Sn limit is exceeded.
Therefore there is no the perfect output p.f. but the proper one.
It is important to say that in the IT application the servers’ p.f. is typically 0.9 leading.
Conclusion: choose the UPS with the highest input p.f. and the proper output p.f.
Tags: leading, load, p.f., Power Factor, UPS